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Serving the R&D Centres and Quality Control Laboratories with quality engineering and related services.
Shroff has developed knowledge in setting up Pilot plant, R&D centres and Quality Control Laboratories. They are designed keeping in mind both Asthectics and functionality.
Highlights of expertise
- Shroff has an expertise in preparing laboratory layouts which has chemical laboratory, instrument laboratory, fumehood layouts, sample storage, QA requirements, training rooms, documents storage area etc. Also, requirements of Media preparation room, Hot & Cold Zone, AutoClave area are well known to us.
- Shroff has developed skills to design Pilot Plant on skides. Pilot Plant designed by Shroff are versatile from the point of view taking any type of reaction, variety of material of construction to handle corrosive chemicals and multiple utilities to get desired operating conditions.
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For Pilot Plant
This is a core strength of Shroff. Shroff is one of the very few engineering companies involved
in process engineering where in we try and bridge the gap between process developed
by the chemist in Lab/ R & D Centre to take it to the pilot plant scale. This involves detailed study
of the chemistry, finalising workable process route at pilot plant scale including recovery systems,
cost economical selection of equipment and material of construction, Automation & controls,
effluent management & emission control, handling & transfer of variety of material etc.
This requires detailed knowledge of chemistry, reaction kinetics, unit operations,
usage of equipment technology for duty condition, involvement in trials of equipment etc.
which Shroff possesses. Secrecy of technology related information is very important
and customers feel very safe when they share technology with us considering our systems
and integrity.
The key activities involved in design of Pilot plant are :
- Process scale up and assistance in laboratory scale process development,
equipment trials
- Material & Energy Balance
- Process & Utility equipment sizing & selection
- Design & simulation of heat and mass transfer process equipment
- Design of process hydraulics
- Process flow diagrams & P & I Diagrams
- Equipment specifications
- Process control Philosophy & Process control logic
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- Statutory Approval drawing
- Architectural working drawing
- Civil & Structural Design & drawing
- Road & Drainage Drawing
- Tender for architectural, civil & structural work with BOQ
- 3D Architectural façade/ perspective view
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- Site Master Planning
- Plot Plan
- Equipment Layout & Civil information drawings
- Preparation of Room book.
- Piping Layout & Isometrics
- Drawings for statutory approval
- Specification for piping, valves & inline components and BOQ
- Pipe Support Drawings & BOQ
- Installation Tender
- 3D plant Model
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- Ventilation, Air conditioning system design
- Heat Load calculations & Design basis
- Zoning, Air pressure/ leakage diagrams
- Air Flow diagrams
- Specifications of HAVC equipment and BOQ
- Ducting layout
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- Load List
- Single Line Diagram
- Specification for electrical HT/ LT items and BOQ
- Drawing for statutory approval
- Layout for switchyard & Substation
- Layout for power, lighting & earthing
- Lightening protection system
- Installation Tender
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- Instrument control philosophy
- Specification for automation system like PLC/ SCADA/ DCS/ Local control panel
& selection as per the application
- Specification for field & control room instruments
- PLC/ DCS related engineering
- Layout for instrumentation
- Installation details, specifications & BOQ
- Hook up and wiring diagrams
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- Design of fabricated equipment as per ASME, BS, IS codes
- Specification & Fabrication details of equipment
- Review of vendor’s fabrication drawings
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- Design of treatment scheme of liquid effluent, solid effluent & gaseous emission.
- Scrubbing/ absorption/ Adsorption system designs
- Fire protection system design
- Ventilation system
- HAZOP studies
- Risk Analysis studies
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- Prepare specification and tender for Installation
- Prepare layout of fire hydrant, monitor system and sprinkler system.
- Prepare piping plan for underground piping
- Prepare specification for pumps, jockey pumps, panels, etc.
- Prepare specification for fire extinguishers and detection system
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For every project to become successful, there are two important aspects of the project.
Project time line and project cost. At Shroff, we are very conscious about it and we always focus
on it. We take pride in saying that we have a track record of completing most challenging projects
in shortest possible time lines. 70% Repeat customers is the evidence of the same.
- Establish Project co-ordination procedure and project design basis
- Project Planning & monitoring
- Project progress reporting & Tracking
- Co-ordination with client on technical, commercial & timeline related matters
- Co-ordination within SHROFF between various discipline of engineering to meet technical
& time line requirement
- Co-ordination with vendors & contractors
- Co-ordination with construction site and site manager
- Co-ordination with Inspectors
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At Shroff, we believe that even if designs are done in time, procurement is done in time, construction is one area which is affected by environmental conditions, unskilled and skilled labors, non favorable weather conditions. Construction timelines are always squeezed and the same shall be done in safe manner. We support our customers by providing skilled construction managers/ engineers to ensure timely completion of construction, of course while following safety norms.
- Construction related safety management
- Construction planning & Monitoring the progress of work at site
- Resource planning for contractor and monitoring of the same
- Quality checks of raw material used and construction
- Contractor’s bill certification
- Giving clarifications on the design drawings
- Co-ordination with home office for design clarifications
- Solve site related problems
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We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At Shroff we consider this as our moral responsibility even if it is not written in the contract. Also, from our data bank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers. |
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- Obtain Vendor Drawing & Approval
- Expediting deliveries till item reaches site.
- Stage-wise & Final inspection of equipment
- Dispatch clearance & Bill certification
- Maintain Material Procurement Status chart
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- Water trials for Pilot Plant.
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Our specific experience and expertise involves the following areas: |
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- Pilot Plant
- R&D Centre
- Quality Control Laboratories
- Utilities
- Offsites
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